BBQ Pulled Pork Sandwich Recipe
Yields: 8-10 servings Prep time: 15-20 minutes Cook time: 6-8 hours (slow cooker on low) or 3-5 hours (oven)
Ingredients:
- For the Pork:
- 3-4 lb (1.3-1.8 kg) boneless pork shoulder (also called pork butt or Boston butt), ideally with a good amount of marbling.
- 1 tablespoon smoked paprika
- 1 tablespoon brown sugar
- 1 teaspoon garlic powder
- 1 teaspoon onion powder
- 1 teaspoon kosher salt
- ½ teaspoon black pepper
- ½ teaspoon cayenne pepper (optional, for a little heat)
- 1 cup (240ml) apple cider vinegar (or chicken broth)
- For the BBQ Sauce (Homemade, or use your favorite store-bought):
- 1 ½ cups (360ml) ketchup
- ½ cup (120ml) apple cider vinegar
- ¼ cup (60ml) molasses or dark brown sugar
- 2 tablespoons Worcestershire sauce
- 1 tablespoon smoked paprika
- 1 teaspoon garlic powder
- ½ teaspoon onion powder
- ¼ teaspoon cayenne pepper (optional)
- For Serving:
- 8-10 hamburger buns, brioche buns, or slider buns
- Optional toppings: coleslaw, sliced pickles, extra BBQ sauce
Equipment:
- Slow cooker (6-quart or larger) OR Large Dutch oven/oven-safe pot with a lid
- Large fork or meat shredders
- Small saucepan (if making homemade BBQ sauce)
Instructions:
Part 1: Cooking the Pulled Pork
Slow Cooker Method (Recommended for Ease):
- Prepare the Rub: In a small bowl, combine the smoked paprika, brown sugar, garlic powder, onion powder, salt, black pepper, and cayenne pepper (if using).
- Rub the Pork: Pat the pork shoulder dry with paper towels. Generously rub the spice mixture all over the pork.
- Slow Cook: Place the seasoned pork shoulder in the slow cooker. Pour the apple cider vinegar around the base of the pork (not directly over the rub to avoid washing it off).
- Cook: Cover and cook on low for 6-8 hours or on high for 3-4 hours, or until the pork is fall-apart tender and easily shreds with a fork. The internal temperature should be around 190-205°F (88-96°C).
Oven Method:
- Prepare the Rub: Same as step 1 for the slow cooker method.
- Rub the Pork: Same as step 2 for the slow cooker method.
- Sear (Optional but Recommended for Flavor): Heat 1 tablespoon of oil in a large, oven-safe Dutch oven or pot over medium-high heat. Sear the pork shoulder on all sides until deeply browned (about 2-3 minutes per side). Remove pork from pot.
- Braise: Deglaze the pot with a splash of apple cider vinegar, scraping up any browned bits. Return the pork to the pot. Pour the remaining apple cider vinegar around the base.
- Bake: Cover the Dutch oven tightly with its lid (or foil if your pot doesn’t have a tight lid). Bake in a preheated oven at 300°F (150°C) for 3-5 hours, or until the pork is fall-apart tender. Check halfway and add a splash more liquid if the pot seems dry.
Part 2: Making the BBQ Sauce (While Pork Cooks)
- Combine Ingredients: In a small saucepan, whisk together the ketchup, apple cider vinegar, molasses (or brown sugar), Worcestershire sauce, smoked paprika, garlic powder, onion powder, and cayenne pepper (if using).
- Simmer: Bring the sauce to a gentle simmer over medium-low heat, stirring occasionally.
- Thicken: Reduce the heat to low and simmer for 10-15 minutes, or until the sauce has thickened slightly and the flavors have melded. Taste and adjust seasonings if needed (add more salt, sugar, or vinegar to balance). Set aside.
Part 3: Shredding and Finishing
- Remove Pork: Once cooked, carefully remove the pork shoulder from the slow cooker or pot and place it in a large bowl. Reserve the cooking liquid from the pot.
- Shred: Using two forks or meat shredders, shred the pork, discarding any large pieces of excess fat or connective tissue.
- Moisten & Sauce: Skim any excess fat from the reserved cooking liquid. Add about ½ cup (120ml) of this liquid to the shredded pork to keep it moist. Then, pour about 1 ½ – 2 cups (or more, to taste) of your prepared BBQ sauce over the shredded pork and toss to combine thoroughly.
- Keep Warm (Optional): If not serving immediately, you can return the sauced pork to the slow cooker on the “warm” setting or keep it covered in a low oven (around 200°F/95°C) until ready to serve.
Part 4: Assembling the Sandwiches
- Toast Buns (Optional but Recommended): Lightly butter or oil the cut sides of your buns. Toast them on a grill, in a dry skillet, or under the broiler until lightly golden.
- Assemble: Spoon a generous amount of the saucy pulled pork onto the bottom half of each toasted bun.
- Top: Add any desired toppings like coleslaw or pickles. Place the top bun and serve immediately!
Enjoy your deliciously tender and flavorful BBQ Pulled Pork Sandwiches!